Coatings for electric vehicles and battery enclosures
AIS has developed robust, cost effective coatings to provide insulating barriers around battery enclosures, electric vehicle chassis and key components. These coatings provide protection during extreme events such as thermal runaway and underbody fires.
Our solution
The specially formulated intumescent coating is used in applications where safety, weight, speed and cost are important. The coating helps mitigate the risk of fire or extend the evacuation time of an electric vehicle. Enabling automotive manufacturers to meet current safety legislation such as GB 38031-2020.
Lightweight
Innovative solution enables users to replace heavy substrates with thinner or lighter materials without compromising on heat transfer and fire retardancy.
Adaptable
Formulated to suit high / low production volumes and multiple substrate materials. ContraFlame® IC10 with little or no surface preparation has been successfully applied to many materials including steel, aluminium, SMC (sheet moulding compound), and thermoplastics.
In-house testing
Track record of performing flexible agile testing. We can simulate pan fire scenarios within our testing facility, allowing customers to evaluate substrate performance and protection.
Related applications
AIS is developing innovative and proven battery module protection solutions that are in use in electric vehicles and grid energy plants worldwide.
Busbar
• Superior shielding from external flames and high temperature
• High electric insulation properties >10 kV
• Ultra-low thickness requirements
• Dry-film and spray-on solutions
• Designed for mass-scale applications
• Compatible will metals and plastics with minimal surface treatment
External fire
• Superior shielding from external flames and high temperatures
• Ultra-low thickness requirements
• Dry-film and spray on solutions
• Designed for mass-scale applications
• Compatible will metals and plastics with minimal surface treatment
Hydrogen tank
• Superior shielding from external flames and high temperatures
• Ultra-low thickness requirements
• Designed for mass-scale applications
• Only minimal surface treatment
• Temperature resistance of up to 1300 °C
Module / pack enclosure
• Protection of aluminium, steel, and plastic module and pack enclosures
• Superior protection against jet-flames and high velocity particles
• Temperature resistance up to 1300 °C
• Mica-free solution
• Flexible and easy to cut in shape protection
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Want to learn how our innovative solutions for the EV industry could help you? Talk to our team.
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